Technology & Processes

Robot

Robot that automates fiberglass and resin application.
GELCOAT robot that automates the spraying process.

Robotic Process

An automated fiberglass manufacturing process that controls critical parameters to ensure consistent quality, precision, and reduced waste.

Automated technology that controls:

  • Temperature
  • Thickness
  • Material quantity
  • Application times
  • Production parameters

Benefits:

  • High production efficiency
  • Repeatability and consistent quality
  • Reduced waste

RTM Process
(Resin Transfer Molding)

A closed-mold resin injection process for manufacturing fiberglass parts with high surface quality, dimensional precision, and excellent finish on both sides.

Advantages:

  • Class A finish on both sides
  • Controlled thickness
  • High repeatability
  • Reduced emissions through the closed injection system
  • Superior surface and structural quality
  • Enhanced final aesthetics
  • Less rework
  • Tighter dimensional control
  • Environmentally friendly process

Open Molding Process

A hand lay-up manufacturing method for fiberglass, ideal for large or specialty parts, offering design flexibility and adaptability to complex geometries.

Applications:

  • Parts with complex geometries
  • Integration of inserts and specialized reinforcements

Advantages:

  • Design flexibility
  • Adaptability to custom projects
  • Development of large-scale specialty parts

Vacuum Infusion Process

A molding technology that integrates materials and ducting directly into the fiberglass part, enhancing functionality, aesthetics, and process efficiency.

Capabilities:

  • Vinyl + fiberglass integration
  • In-mold duct incorporation

Advantages:

  • Technological innovation
  • Enhanced aesthetics and functionality
  • Reduced secondary operations

Chop-Spray Process

A mechanized system for applying resin and fiberglass that shortens production times, improves material uniformity, and boosts productivity.

  • Technology focused on operational efficiency.

Advantages:

  • Reduced direct labor
  • Increased productivity
  • Consistent, uniform material application

Assembly Area

A specialized area for assembling and fitting fiberglass components using standardized processes and custom tooling to ensure precision and dimensional quality.

Capabilities:

  • Structured assembly lines
  • Standardized processes
  • Facilities designed for safe, efficient operation
  • In-house fabrication of:
  • Templates
  • Gauges/checking fixtures
  • Tooling

Benefits:

  • Assembly precision
  • Reduced variation
  • Guaranteed dimensional quality

Upholstery Process

Integration of specialized finishes and coverings onto fiberglass parts, delivering enhanced aesthetics, comfort, and durability.

Specialization:

  • Development of application-specific materials

Advantages:

  • Premium finishes
  • Aesthetic and functional integration
  • Greater durability and final presentation

Engineering & 3D Development

A technology-driven area focused on design, prototyping, and advanced manufacturing for fiberglass parts through CNC machining, scanning, and high-precision 3D printing.

Technology Capabilities:

  • 3- and 5-axis CNC machining
  • 3D printing
  • Laser cutting
  • Professional scanning

Specialized Software:

  • VXelements
  • Geomagic

Benefits:

    • Reverse engineering
    • Rapid prototype development
    • High dimensional precision
    • Shorter development times